3.3 Oil Recycling Machine

3.3 Oil Recycling Machine

This image has an empty alt attribute; its file name is OilPure-logo-with-Address-1-1-1024x73.jpg

Oil Recycling Machine is the oil purification that can clean, not only dirty the oil in the machine while running as Oil Dialysis (Continuous), but also Clean oil as Batch-to-Batch for Reuse, dirty oil recovering from the floor, storage tanks, 55 gallon drums, Tote tank, or dirty oil that is not in the machine. The Oil Recycling Machine usually will have all necessary equipment to remove all type of contamination as well as Built-in Oil Monitoring System. They can be a small or large unit.

Oil Recycling Machine

  1. AST-25 Machine is a combination of VJ-50 + MB-25 + MS1 unit. Recycling capability of 50-100 gallons per day.
  2. AST-50 Machine is a combination of VJ-100 + FC-1 + MB-50 + MS1 + OS1 MS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 200-300 gallons per day.
  3. AST-50C Machine is a combination of TC-8 + VJ-100 + FC-1 + MB-50 + MS1 + OS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 150-250 gallons per day.

Large Stationary Oil Recycling Machines – AST-200, AST-300, AST-300-DT, AST-300-OA, AST-300-HT

  1. AST-200 Machine is a combination of VJ-150 + FC-1 + MB-100 + MS1 + OS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 400-500 gallons per day.
  2. AST-300 Machine is a combination of VJ-300 + FC-4 + MB-150 + MS1 + OS1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 600-800 gallons per day.
  3. AST-300-DT Free Water Separation Machine is a combination of DT-100 + VJ-300 + FC-4 + MB-150 + MS1 + OS1 + OA1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 500-700 gallons per day. Good for Paper Machine, Large Steam Turbine Generator.
  4. AST-300-OA On-Line Oil Analyzer Machine is a combination of VJ-300 + FC-4 + MB-150 + MS1 + OS1 + OA1 + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 600-800 gallons per day. Good for Paper Machine, Large Steam Turbine Generator, Steel Rolling mill (Z-Mill or 4 High Mill).
  5. AST-300-HT High Temperature Machine is a combination of FC-4 + MB-150 + OS1 + OA1 + Heat Exchanger + WebMI Remote Control + Mini SCADA Unit. Recycling capability of 500-700 gallons per day. Good for quenching oil application.

AST-300-DT – The Ultimate Oil Purification for Large Equipment such as Paper Machine, Steam Turbine Generator, Steel Rolling Mill

This image has an empty alt attribute; its file name is DT-100-AST-300-OA-1-Flow-Diagram-1-818x1024.jpg

AST-50C Cutting Oil Recycling System in Illinois from CNC Machining Operation

CNC Cutting Oil is recovered from Chip Spinner for Recycling.

This image has an empty alt attribute; its file name is Sludge-on-Centrifuge-3-1024x576.png

Centrifuge removes 10% of sludge from cutting oil.

AST-50C recycles cutting oil 200-300 gallons per day.

AST-50 Cutting Oil Recycling Center.

1.0% of Supplemental Oil Additive has been refortified to the recycled cutting oil by enhancing Phosphorus EP Additive and Inactive Sulfur. This shows 37% improvement in Four Ball Wear Test (ASTM: D-4172) from 0.54 mm to 0.34 mm scar from new oil as well as a Built-in Precision Machining Quality described in Smooth Torque Curve (Red Graph) during machining. No Torque Spike Curve in the purified oil with Supplement Additive.

This image has an empty alt attribute; its file name is AST-50C-S8.0-TC-8-771x1024.png

TC-8 Built-in High Speed Centrifuge in AST-50C

Supplemental Oil Additive improves 37% machining performance and speed.

This image has an empty alt attribute; its file name is AST-50C-Cutting-Oil-Recycling-Flow-Diagram-Overview-778x1024.jpg

AST-50 Hydraulic Oil Recycling System to remove Sea Water and Salt Brine from ROV (Remote Operating Vessel) during Deepwater Horizon BP Oil Spill at Gulf of Mexico in 2010

AST-50 locates inside the Veolia Vessel at Gulf of Mexico and recycles hydraulic oil from ROV that was sent down to the ocean to repair the broken undersea valve.

ROV (Remote Operating Vessel) has to come up to surface in the vessel every 2-3 days to change hydraulic oil that is full of Sea Water in the hydraulic system.

This image has an empty alt attribute; its file name is Triphop-in-Training-1024x686.jpg

OilPure trains Veolia staffs how to test hydraulic oil after recycling in the vessel.

This image has an empty alt attribute; its file name is Veolia-Purified-Oil-Before-and-After-AST-50-OilPure-1024x965.jpg

The Before-and-After Purified oils after AST-50 recycling to remove water and salt brine from oil.

Vessel control room operates the remote ROV repairing leak 10,000 feet under the ocean.

Veolia vessel floating on surface supports the BP Oil Spill in the Gulf of Mexico 500 miles from shore.

AST-50 Gear Oil Recycle at Steel Mill from Leaked Machines

AST-50 Gear Oil Recycling Center at Steel Rolling Mill

AST-50 In-House Oil Recycling System

The Before-and-After Purified Oils coming out of the AST-50

The Before-and-After Purified Oil Samples

Dirty Gear Oil from Oil Pit

Dirty Oil Samples pulling from oil reservoirs before AST-50 cleaning operation

Purified Oil Samples after AST-50 cleaning on each oil reservoir.

Leaked oil is collected in the Oil Pit.

This image has an empty alt attribute; its file name is Siam-Steel-Filter-1-1024x768.jpg

Previous Oil Filtering System that doesn’t work and can not clean the oil.

Changing PurePack Filter Media in AST-50

AST-50 Hydraulic Oil Recycling from Leaked Oil Pit from Tire Manufacturer in Virginia

Leaked hydraulic oil is recovered in a 1,000 gallon Dirty Tote Tank. The Purified Oil after AST-50 is stored in a Clean Tote Tank. All leaked hydraulic oil has been recovered and recycled for reuse.

AST-50 recycles Leaked Hydraulic from underground pit of Banbury and Extruder Machines at Goodyear Tire, Virginia.

Dirty Oil Before & After Purified Oil Samples

0.4% of Supplemental Oil Additive has been refortified to the recycled hydraulic oil which can enhance Anti Wear, Extreme Pressure and Corrosion Inhibitor performances. This shows 40% improvement in Four Ball Wear Test (ASTM: D-4172) from 0.75 mm to 0.45 mm scar. The Four Ball Weld improves from 100 Kgf to 126 Kgf. Copper Corrosion Test also shows best protection at 1A.

AST-50 Turbine Oil Purification at Power Plant, Coal Mine in Indonesia

The Before-and-After Purified Oils after AST-50

AST-50 at Steam Turbine Generator

MB-50 Oil Purifier at Conveyor Belt Gear Box.

The Before-and-After Oils from MB-50 for hydraulic oil cleaning.

Varnish built up in PurePack after oil cleaning by MB-50.

AST-200 Steam Turbine Generator at IEC Israel Electric Company, Haifa, Israel

AST-200 at Steam Turbine Generator

AST-200 Oil Recycling Machine

FC-1, 5 micron Pre-Filtration in AST-200

AST-200 Vacuum Jet Dehydration removes water from turbine oil.

AST-200 Inside

Instruction is translated in Hebrew language

AST-300 Stamping Oil Recycling Systems at Blount in Oregon – USA, Guelph – Canada, Fuzhou – China

Blount has plants in Portland Oregon, Guelph Canada, Fuzhou China.

AST-300 Stamping Oil Recycling 800 gallons per day

AST-300 Electric Enclosure

Dirty Stamping Oil Before Recycling

Purified Stamping Oil After Recycling

Stamping Oil is collected in Dirty Tank.

Clean Oil is Stored in Clean Tank.

Blount manufactures Chain Saw Knife to cut tree in forestry industry.

Chain Saw Knife

Cutting Knife in Chain Saw

Dirty oil used to send out for disposal in the past.

No Dirty Oil disposal but all have been recycled In-House today.

Blount in Fuhzou, China

Blount in Guelph, Canada.

Duplex Pump Out System

Backup Pump

Closed Loop Centralized Oil Recycling System for Stamping oil at Blount (Unmanned Operation).

AST-300-HT High Temperature Oil Purification System for Quenching Oil in San Luis Potosi, Mexico

Automotive Transmission Heat Treatment Operation

AST-300-HT for High Temperature Quenching Filtration at 300°F

FC-4, 5 micron Pre-Filtration

High Speed Centrifuge

Oil Cooler

Carbon Stain on Part Surface

Heat Treated Transmission Parts

Carbon Stain on Part Surface

2% Excessive Carbon in quenching oil causes Stain on part surface. Carbon in quenching oil needs to be removed under 0.5%, will solve Carbon Stain Problem on heat treated parts.

Cartridge Paper Filter is unable to control Excessive Carbon and Oil Acidity that promote oil oxidation in quenching oil.

AST-300-HT installation at Heat Treatment Furnace to keep quenching oil clean and free of excessive carbon.

AST-300-DT – The Ultimate Oil Purification for Large Equipment such as Paper Machine, Steam Turbine Generator, Steel Rolling Mill

This Free Water, Sludge and Slurry at the bottom of oil reservoir must be removed out to be drained in the DT-100 Free Water Separator. DT-100 can work with AST-300 unit to continuously remove Free Water and Dissolved Water out of the oil reservoir.

This image has an empty alt attribute; its file name is Water-Yogurt-Oil-Photo-2-768x1024.jpg

Free Water and Slurry, Yogurt Like Oil at the bottom of oil reservoir is a major cause of Air Foaming in the oil. Air foam will develop into all 3 Air Foaming: Air Bubble, Entrained Air, Dissolved Gases

This image has an empty alt attribute; its file name is Water-Yogurt-Oil-Photo-4-768x1024.jpg

Free Water at bottom of oil reservoir is the source of Bacteria & Micro Organism that their growth will generate H2S Hydrogen Sulfide as well as system corrosion in the oil.

  • Contact Information – OilPure Technologies, Inc.:
    • P.O. Box 483976 • Kansas City • Missouri 64148 • USA • SKYPE ID: oilpure • LINE ID: oilpure
    • Tel: 913-906-0400 • Mobile: 913-522-0272 • Fax: 913-906-9815

© Copyright, August , 2021

Document and information in this website is a proprietary information belonging to OilPure and is not allowed to reveal to public without OilPure consent.